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More HornResponse [message #62155] Mon, 22 March 2010 01:07 Go to next message
lunkie is currently offline  lunkie
Messages: 14
Registered: January 2010
Location: Michigan
Chancellor
Hello to all. First post here, great forum too. Trying to use Horn resp (first attempt)to model a B&C 8 PE 21 8" mid-range driver and trying to figure out if I have this thing somewhat right. Here's what I have so far. Input parameters.
index.php?t=getfile&id=163&private=0

And the spl response
index.php?t=getfile&id=164&private=0

I'm looking to cover 200 to 2000 hz. This looks almost to good to be true. What am I doing wrong here?


Lunk and the Low Notes
Re: More HornResp [message #62158 is a reply to message #62155] Mon, 22 March 2010 20:25 Go to previous messageGo to next message
Wayne Parham is currently offline  Wayne Parham
Messages: 18670
Registered: January 2001
Illuminati (33rd Degree)

That response curve does look nice. The first thing I notice is probably a show-stopper though. The throat area is tiny, so small it will probably cause problems. It's hard to say without measurements, since this is a midrange horn, but generally that small of a throat is hard on cones.

You might also want to check the sizes of the front and rear chambers, to see if they are physically possible. Sometimes you find a really great set of parameters in a modeler that aren't realizable in practice because of physical constraints. So watch out for that too.

Re: More HornResp [message #62208 is a reply to message #62158] Sun, 28 March 2010 23:11 Go to previous messageGo to next message
lunkie is currently offline  lunkie
Messages: 14
Registered: January 2010
Location: Michigan
Chancellor
Thanks for the reply Wayne, I've been slow to get back to this because I'm fighting malware/spyware issues on the computer that has the horn response files in it. Yes I thought the mouth was going to be somewhat small. With a larger mouth the Hf side rolls down a bit. The rear chamber I thought was about .5 cu ft so I don't think size is an issue there. I varied it from .25 to 1.0 cu ft, did not seem to effect the response that much, added a little more ripple. As for the front chamber what would be a good average size? If your mounting the speaker, face on the baffle, with the throat cutout in it, it would seem the chamber area would not be all that large. Unless mounting the speaker on some thick gaskets to increase this area? A couple other questions. Can this program be made to work without adding an s2 to s3 section? I couldn't get it to work with only s1 to s2. That's why the real short second section. The mouth and throat areas given are for circles, correct? The throat can be made into a square as long as the area is the same, correct? Same for the mouth, only I'd want to go with a 2 to 1 length to height ratio?? I'm one of those guys waiting on the mid horn flat packs your soon to offer, but you've given me some extra time to try some different things out.

Lunk and the Low Notes
Re: More HornResp [message #62209 is a reply to message #62208] Sun, 28 March 2010 23:27 Go to previous messageGo to next message
Wayne Parham is currently offline  Wayne Parham
Messages: 18670
Registered: January 2001
Illuminati (33rd Degree)

The front chamber acts as a low-pass filter, so you can pretty much size it to suit. Most times, you only really want a large one on basshorns. The throat, mouth and each section can be whatever shape you want, as the program only deals in cross-section area. About the number of sections, you actually can have a single section horn, such as is the case with a pure conical. You only need to add sections when there is a change in expansion rate.

Re: More HornResponse [message #63185 is a reply to message #62155] Thu, 17 June 2010 10:03 Go to previous messageGo to next message
lunkie is currently offline  lunkie
Messages: 14
Registered: January 2010
Location: Michigan
Chancellor
It's been awhile since my last post on this but home matters always seem to put speaker matters on the back burner. And I've been playing around with hornresp also, somewhat getting the hang of it (at least for straight horns). I've probably run over 30 different drivers through it and keep coming back to the B&C 8 PE 21. So here's what it looks like now.

index.php?t=getfile&id=213&private=0

With this response.

index.php?t=getfile&id=214&private=0

It's a little smaller in the throat and mouth. Yes the throat seems small, so I decided to email the folks at B&C and ask them what compression ratio they recommended. They replied and said to use D.B. Keele's formula for horn throats and said that a 5.5 to 1 CR is OK for the 8" and using Keeles formula that's what it worked out too. I've bought a 3/4" sheet of MDF and have laid out the horn on it (boy was that fun) and one of these days will get around to cutting it out.

Some observations about using hornresp, at least for straight S1 to S2 horns.

Yes the mouth does effect low freq response but not as much as I would have thought, for a given driver. Going down from 288 inch/sq to 200 inch/sq did not effect the low side all that much. Changing the driver can really effect the low end, for a given horn.

The size of the throat really effects the high freq reponse, so does the Le of the driver. Also, note 2, page 17 of hornresp says that the upper response can be up to and over an octave higher than predicted. Anyone experience this?

The rear chamber effects low reponse, when the volume is small.

The front chamber effects high response.Start small and go up.

The loudspeaker wizard is really neat.

And a disclaimer for all the above, different drivers may and will not always model as per the above.

One final thought / question on straight sided cd horns vs radial cd horns (like the H290). From what I can gather hornresp does not model radial horns. What if you took the mouth, throat and length dimensions of a radial horn and plugged these values into hornresp for a straight cd horn? How similar or not would the response be for a given driver use in both types of horns? Or asked another way what are the response differences between a straight sided cd horn vs a bi-radial cd horn of the same dimensions, using the same driver?
Thanks in advance for any input anyone has.


Lunk and the Low Notes
Re: More HornResponse [message #63190 is a reply to message #63185] Thu, 17 June 2010 16:38 Go to previous messageGo to next message
Wayne Parham is currently offline  Wayne Parham
Messages: 18670
Registered: January 2001
Illuminati (33rd Degree)

The throat area (40cm2) is much larger than your original model (13cm2). So that's good, and I'd be more comfortable with it. It's basically a 2.5" square hole. I may have gone a little larger, but I am fairly conservative with paper cones because I don't want them to be too stressed at high SPL. I've seen them fold and rip. But this 40cm2 throat is probably fine, and if the manufacturer OK'ed it, that's encouraging.

My experience with horn mouth size is that smaller ones give more ripple. Of course, the boundary conditions can offset this, sometimes quite a lot. This is because a constrained space modifies the radiating pattern, effectively modifying the horn, itself. In fact, a trihedral corner has the same area expansion as a square mouthed 70° conical horn. A horn placed in a corner can be truncated quite a bit and the additional expansion from the corner will complete the flare. So a horn placed in a corner won't need to be nearly as large as one with similar specs used in freespace.

Even quarter-space (as your model shows) can modify loading quite a bit. Enter 4π (freespace) into the "Ang" field, for example, and see what happens to your response curve. But I don't think quarter-space (1π) is unrealistic though, especially if the horn will be used in a home hifi setup. I think I would expect your model to be pretty accurate, radiating into 1π space. The room is a constrained space, and it often acts something like ~1π space even if the horn isn't placed right at the intersection of two boundaries, i.e. radiating into quarter-space.

Most times, I think, horns used indoors in home environments act like they are radiating into an area that is best modeled with around 1π in the "Ang" field. If used in corners, of course go with 0.5π. Use 2π if the room is very large and the horn is placed far away from all walls. Even outdoors, 2π is usually right since the ground provides this, at least for basshorns. Freespace (4π) is most appropriate if the horn is truly suspended in free space, acoustically far from all boundaries (including the ground). A tweeter in the air and not on a baffle would be an example.

My experience with drivers is the same as yours, that the driver parameters have a large impact on bottom end response. I would have expected more leeway with drivers, using rear chambers to set the bottom end with reactance annulling. But there's only so far you can go with that, so some drivers just don't have the ability to go low on a horn, while others can. Similarly, the upper end response is largely driver-dependent, but for an entirely different reason. The cone's breakup characteristics have a lot to do with the behavior up high, and this means two speaker models with the exact same electro-mechanical specs can perform completely differently at high frequencies.

Another thing that sets (on-axis) high frequency response is directivity. A pure conical horn will have constant directivity, so the on-axis response tracks the power response. But horns with other shapes have directivity that changes at different frequencies. Most tend to become more directional as frequency goes up, so even if power response sags, the on-axis response may get some boost from increasing directivity.

The earliest versions of HornResp could not model directivity, or its influence on the on-axis response. I understand that the later versions can, but I never have taken advantage of this feature. I have been using HornResp since version 3, and have always used it just to predict power response. On-axis response usually tracks power response at low and midrange frequencies, so a power response simulation is very useful, even without any consideration for directivity.

Directivity is probably not terribly difficult to model, but it isn't trivial either. A hypothetical infinite conical horn would give purely constant directivity. One that was very large would too, but as it gets smaller, the lower limit of the passband rises. At some point, directivity opens up at low frequencies, and in the transition region, there is some ripple in directivity from mouth diffraction. This is all stuff you can see in any single slit diffraction simulator applet, so modeling it is not too hard.

But what makes it a little more difficult are the numbers of these kinds of features in a real-world horn. There are many places where this kind of directivity modifier becomes relevant. And even more difficult to simulate would be cone breakup. I don't think it's realistic to try and model that. You could, but you'd have to know diaphragm material, strength, thickness and shape. It's just not something that this kind of model can simulate.

So these are the thing that affect high-frequency simulations, and the reasons why you will see deviation at the top-end of the response curve. You'll usually see more output on-axis than the simulation predicts because of increasing directivity and cone breakup. But even so, since these aren't usually significant at low and midrange frequencies, the simulation is very useful for predicting bass horn and midhorn response.

Finally, a word on the differences between constant directivity horns with straight sides verses those with curved sides. A couple paragraphs up, I mentioned that there is a transition region between the range where the horn walls set the pattern and below that where the pattern opens up. In this transition region, there is some ripple in directivity from mouth diffraction.

You'll see many CD horns that have straight walls up to about the last 1/3 to 1/4 of their length, closest to the mouth. They then open up a little more, right near the mouth. This is because the pattern narrows close to the lower limit, where pattern control is lost and it opens up. It is like a blip in the pattern, constant from the top down to the transition region where it narrows slightly as it starts to lose directional control, then opens up as pattern control is lost completely. By opening up the flare near the mouth edge, the pattern is maintained more closely constant down through the transition region. Instead of narrowing before finally opening, it stays about the same beamwidth down to the point where it loses control entirely.

This same widened mouth pattern shaping feature can be done with a gradual curve. The traditional CD horn has the sharp break near the mouth, with straight side walls, then an edge and a slightly wider angle at approximately 1/3 to 1/4 back from the mouth. But the same thing can be done with a horn that slightly curves, gradually opening up near the mouth. This avoids a diffraction edge but maintains constant directivity. Do not confuse this curvature with the shape of an exponential or tractrix horn though. Exponential and tractrix horns generally have deeper throats and do not maintain anything close to constant directivity.

Another place where diffraction can be used to control the pattern is at the throat. Some CD horns have sharp edges in the throat, which makes a sort of launch point diffraction slot. This makes the pattern wide, even at fairly high frequencies. The horn walls then constrain that pattern, and force it into the beamwidth shape desired. This approach has some consequences though. For one thing, the apparent source position is at the edge at off-axis angles, but it is deeper inside the device on-axis. Since the edges are usually positioned on each side of the throat (to increase horizontal dispersion), this makes the apparent source position nearer to the listener off-axis in the horizontal plane. This causes an astigmatic condition which is difficult to work with, particularly in arrays. It also causes internal reflections, which cause response anomalies in both the time and frequency domains. Most people identify this as a harsher sound.

The other alternative is to gradually bend the source from the throat entrance to the wall angle. Since compression drivers are designed to generate plane waves, the entrance is basically straight and this can be curved gradually to the desired wall angle. In practice, the pole piece of a compression driver (which forms the beginning of the horn) is usually 6° to 10°, so the throat of the horn starts there. It can be gradually radiused to the wall angle with an oblate spheroidal or quadratic curve. This results in a much gentler expansion and greatly reduced diffraction which most people think sounds better. However, at the highest frequencies, the pattern is set by the narrow 10° "stub" of a horn inside the compression driver. For a 1" exit driver, this beaming doesn't start until about 15kHz though, so it is probably not significant.

Re: More HornResponse [message #64654 is a reply to message #63190] Fri, 12 November 2010 11:01 Go to previous messageGo to next message
lunkie is currently offline  lunkie
Messages: 14
Registered: January 2010
Location: Michigan
Chancellor
Thanks for the detailed reply Wayne. It's been a very busy and hectic summer/fall here so the audio stuff suffers and I've been slowly trying to digest everything in you response. I have managed to assemble the four sides of the first horn, but have not had the time to go any further. I also found an inexpensive Galaxy Audio 5" driver that models well in this horn to experiment with. I also see you have the mid horn flat pack kits for sale now. A couple questions, The price I assume is for 1 kit/horn? Is the kit for just the 4 sides or does it include the mounting plate? Or simply, what's included in the kit? Thanks again Wayne

Lunk and the Low Notes
Re: More HornResponse [message #64657 is a reply to message #64654] Fri, 12 November 2010 14:26 Go to previous messageGo to next message
Wayne Parham is currently offline  Wayne Parham
Messages: 18670
Registered: January 2001
Illuminati (33rd Degree)

The midhorn kit contains all four sides, the backplate and Miller dowels for alignment. The panels are pre-drilled for the dowels so assembly is a snap. Just run a small bead of glue on the edges, put it together and insert the dowels. They align everything so you don't need any sort of assembly jig and you really don't even need clamps.

Re: More HornResponse [message #65177 is a reply to message #64657] Mon, 06 December 2010 11:00 Go to previous messageGo to next message
lunkie is currently offline  lunkie
Messages: 14
Registered: January 2010
Location: Michigan
Chancellor
Thanks again Wayne, I have received your mid horn kits, nice job all the way around, and assembled the horn from my above experiments with horn response, not nearly as nice as yours. The low freq response is good with both horns, but the upper end of the freq band is not as good. I think I'm having issues with the front chambers. I have not taken into account the thickness of the mounting plate in computing Vtc. Is the thickness of the mounting cutout part of Vtc? Also, the volume of the cone (frustum)is part of the Vtc? I think my Vtc may be too large which is hurting the upper end.

Lunk and the Low Notes
Re: More HornResponse [message #65181 is a reply to message #65177] Mon, 06 December 2010 17:07 Go to previous messageGo to previous message
Wayne Parham is currently offline  Wayne Parham
Messages: 18670
Registered: January 2001
Illuminati (33rd Degree)

Yes, the front chamber includes both the area behind the plate and also the area formed by the cross-section and thickness of the mounting plate.

What I found when designing the midhorn is the upper end is largely determined by the driver's cone and its voice coil cap. Without a phase plug, there's nothing to make the distances between points on the diaphragm and the throat equal, so it all boils down to cap shape.

There is also the matter of diaphragm breakup. If you're using a cone that peaks a lot in the 2kHz-3kHz range, then the upper end rolloff from different path length distances and the low-pass filter from the front chamber is probably a welcome thing. But if the cone is highly damped, then the rolloff isn't probably as necessary or desirable.

All in all, I found that there are some drivers that work better than others. Most will work well to 1kHz, but going to 2kHz is a different story. It's a combination of many things - diaphragm and voice coil cover shape and material, front chamber size and voice coil inductance - all play a part in the upper end response curve.

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