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Re: 3 PI build [message #79046 is a reply to message #78971] Thu, 23 January 2014 17:26 Go to previous messageGo to previous message
BFP is currently offline  BFP
Messages: 48
Registered: May 2009
Baron
Now it's time to build the box and brace it. I started by gluing the top and sides to the baffle then added the bottom. Clamps were left on for a few hours and the boxes left for 24hrs before being handled.

index.php?t=getfile&id=1384&private=0

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index.php?t=getfile&id=1386&private=0

Next up, bracing. I'm a fan of using a lot of bracing inside cabinets, especially large ones. I decided on 2 window braces, one below the horn and one between the port and the woofer. I also added a brace at the mid point of the woofer and stick braces on all the panels. Cutting or routing braces can be a lot of work. I cut this down by gang drilling the corners of the 4 window braces and cutting as much as possible on the mitre saw. I only had to do the short sides with the jig saw.

4 brace blanks stacked and clamped in place for drilling with a forstner bit.
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One of the braces being installed
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