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Re: My 4 Pi Build [message #98756 is a reply to message #98753] Sat, 05 July 2025 09:06 Go to previous messageGo to next message
Wayne Parham is currently offline  Wayne Parham
Messages: 18961
Registered: January 2001
Illuminati (33rd Degree)

No, I mount them on a gasket.
Re: My 4 Pi Build [message #98757 is a reply to message #96988] Sun, 06 July 2025 10:46 Go to previous messageGo to next message
Unity_Coupled is currently offline  Unity_Coupled
Messages: 19
Registered: September 2023
Chancellor
Gotcha.  For now I mounted them with some #12 screws using a couple of washers to space them off the surface.  

I was eager to make the speakers ready for listening using materials that I had on hand.  It happened that I had exactly enough leftover R-13 to line the three sides of the enclosures, and I used R11 on the brace between the woofer and horn.  I didn't have any white glue so I tacked the sheets in with staples.

/forum/index.php?t=getfile&id=3517&private=0


The crossovers went in next.  The holes were marked and pre-drilled after the cabinet was put together, which was only possible using a 90 deg drill because of limited clearance with the brace at the woofer midpoint.  In hindsight it would have been better to drill the panel before assembly.   Getting the nylon spacers to line up was a little fiddly...

/forum/index.php?t=getfile&id=3518&private=0


Drivers installed...I've omitted the gaskets for now.  I'm working off the assumption that the DNA-360 are the same polarity as the DE-250, but I'll know for sure once I measure @ crossover point.

/forum/index.php?t=getfile&id=3519&private=0


The 2226 rests a little more proud above the motorboard than I would like, but it's too late to change at this point.  The recess depth I went with is 1/2" however another 1/8 would've been about right.  Not that 1/8 in. would make a difference, but I'm curious if the disparity in time alignment has a noticeable impact on imaging.

/forum/index.php?t=getfile&id=3520&private=0


The assembled speakers are heavy and I had some help moving them from the shop into the house where they displaced my Forte IIs.  I only had about five minutes to listen to them as we are hosting my brother's family with three small kids for a couple of weeks and they had already planned to watch a movie in the same room.  

I'll report back once I get another chance.

/forum/index.php?t=getfile&id=3521&private=0

Re: My 4 Pi Build [message #98758 is a reply to message #98757] Sun, 06 July 2025 17:39 Go to previous messageGo to next message
Wayne Parham is currently offline  Wayne Parham
Messages: 18961
Registered: January 2001
Illuminati (33rd Degree)

Oooh, very nice!

Looks great!

On the woofer being 1/8" shy of flush - That's a total "don't worry about it" thing.

These speakers are purpose-designed to have a forward lobe that's pretty tall.  The drivers are in-phase between the vertical nulls, where they become out-of-phase.  And those vertical nulls occur above and below the speaker +/-20°.  So fore/aft offsets of either woofer or tweeter simply shift the forward axis vertically.  And when it's a small offset like that, we're talking about a very small angular difference.

You could calculate the shift made by moving the woofer forward 1/8" if you wanted, but I'm going to give a seat-of-the-pants guess of 0.25° to 0.5°, something like that.  Tiny.

With a 40° vertical pattern, I don't mind vertical shifts of even a few degrees.  I recommend stands with 3° to 5° tilt-back, to help cradle the speaker against the backrest, which is actually more of a lip than a rest.  But my point is those stands shift the verticals to from about +22° to -18° to about +25° to -15°, all of which is great too.

While you're measuring stuff, find those vertical nulls.  Put the microphone straight in front of the speakers, and then move the mic above and below the speakers 'til you find a sharp notch in the crossover region.  Those are the vertical nulls.

To me, the biggest thing that makes imaging great is the horizontal toe-in.  Cross the forward axes of the speakers just ahead of the listening area.  When you do that, the "sweet spot" becomes "anywhere between the two speakers."  Imaging is great throughout a fairly wide area.  
Re: My 4 Pi Build [message #98821 is a reply to message #96988] Tue, 02 September 2025 15:49 Go to previous messageGo to next message
Unity_Coupled is currently offline  Unity_Coupled
Messages: 19
Registered: September 2023
Chancellor
It has been a challenging two months since my last update, but through all of it I've managed to make significant progress on the project.  During that time I was too busy to post so I'll pick up right where I left off:

I should preface by sharing the unfortunate fact that in my entire house, only one area is somewhat suitable for a 2-channel listening arrangement, which is currently occupied by my McIntosh/Altec A7 system.  It was never a consideration when my family bought the property and I had little influence on the matter...my dad was hell-bent on acquiring a place with south-facing slopes on which "he" could plant vineyards.  Early on he was still working full-time so it was up to my mom and me to plant nearly 5000 vines, as we didn't have enough extra money to hire help.  That's a whole different story... Anyway, I digress.

I remembered about some speaker stands I built years ago and dug them out of storage.  They don't tilt, but they elevate the cabinets a foot off the floor...plus they look the part.  After the kids went home I moved the speakers and gear temporarily in front of the angled living room couch which follows the rear wall with a 135-degree corner.  The setup is still far from ideal but it allowed for a comfortable place to sit and listen with some distance between the Pi's without a boundary directly behind them.

/forum/index.php?t=getfile&id=3523&private=0

It looks a little unusual with the extreme toe-in but the Pi's sound absolutely stellar while delivering a coherent soundstage across a wide listening area, just as advertised.  For practical reasons this arrangement was short-lived and everything was returned to the other wall until I was ready to haul the speakers back down to the wood shop for finishing.

I began finishing by applying a few coats of satin black lacquer-based enamel paint to the front baffles and around the recesses for the terminal plates using Mohawk M104-S224.  There are some light chisel marks that show through the paint along the edges where I removed excess glue but they're not obvious.  In hindsight I should have spent more time sanding and prepping the baffles but any defects are going to be hidden behind grill cloth most of the time.

/forum/index.php?t=getfile&id=3524&private=0

Iron-on edgebanding was added next and it was mostly straightforward, although applying the strips to the bottom edge with the grill access relief required some ingenuity and a couple of attempts.  I ended up using my hot air station (for SMD soldering) to melt the glue and a veneer scraper to press it on.

/forum/index.php?t=getfile&id=3525&private=0

When I examined it again I wasn't especially happy with the grain pattern on the sheet of veneer I originally bought, so I went back to Tree Products and bought a couple more rolls (one extra to refinish a pair of Cornwalls...someday.  You can see them in the photo below.).  The selection was significantly better this time around and I found a sheet with some interesting grain patterns.  The sections were cut out with a 1/2" oversize.  Since the 4x8 sheet was divided into 16" strips I had to splice a couple segments together to have sufficient width for the backs.

/forum/index.php?t=getfile&id=3526&private=0

Speaking truthfully, I wasn't looking forward to the veneering part since recovering from a mistake here would be exponentially more difficult than fixing an error during any other step of the process.  After digesting a few hours of youtube videos on the subject I gained enough confidence to dive in, starting with the backs.

/forum/index.php?t=getfile&id=3527&private=0

I proceeded to do the sides, then the tops and bottoms.

/forum/index.php?t=getfile&id=3528&private=0

/forum/index.php?t=getfile&id=3529&private=0

To my amazement, the cabinets turned out looking pretty good!

/forum/index.php?t=getfile&id=3530&private=0
Re: My 4 Pi Build [message #98822 is a reply to message #96988] Tue, 02 September 2025 16:27 Go to previous messageGo to next message
Unity_Coupled is currently offline  Unity_Coupled
Messages: 19
Registered: September 2023
Chancellor
Eventually the speakers will be finished with a couple coats of conversion varnish but that will have to wait for now.  In the meantime I press-fit neodymium magnets into six holes placed around each baffle that the grill frames will attach to and reinstalled the drivers.  This is around the time I noticed that some of the adhesive bonding the crossover components to the PCBs had started to break away, likely due to exposure to high concentrations of airborne solvents from the contact cement.  I should've removed the boards beforehand (lesson learned).

/forum/index.php?t=getfile&id=3531&private=0

Next on the agenda is the grill frames and cloths which I cut out on the CNC from 1/2" birch plywood and painted with the black lacquer.  Originally the grill frames had 1/4" steel dowels that mated with the magnets on the baffles, but I replaced them with more neodymium magnets as the pull strength proved to be too weak.

/forum/index.php?t=getfile&id=3532&private=0

/forum/index.php?t=getfile&id=3533&private=0

The funny thing is stretching the grill cloth was one of the most difficult and frustrating parts of the whole project.  I had trouble particularly with figuring out how to neatly gather and secure the fabric at the corners...I did my best.

/forum/index.php?t=getfile&id=3534&private=0

/forum/index.php?t=getfile&id=3535&private=0

That's all for now!

Still to come:
Get "π" badges made
Final finish
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Re: My 4 Pi Build [message #98824 is a reply to message #96988] Tue, 02 September 2025 20:16 Go to previous message
grindstone is currently offline  grindstone
Messages: 55
Registered: May 2010
Baron
Loss for words.  Crazy-nice work.  Thanks for sharing pics.  

PS  (Doesn't look like a bad view, either)
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