I'm starting to look out towards possibly building a pair of these next winter. I'm wondering how many sheets of plywood you need to build a pair of these. I've seen a few different size sheets available from woodwork supply stores. Not just the standard 4'x8' sheets.
Wayne Parham Messages: 18792 Registered: January 2001
Illuminati (33rd Degree)
I should know that answer but I don't, sorry. I kind of lean on my cabinet shop for this stuff. Hopefully one of the regulars here will chime in.
But you're right - Common sizes are 4 x 8 and 5 x 5. Baltic Birch tends to come in 5 x 5 and other stuff usually comes in 4 x 8.
Be careful about your choices though. Definitely do not use any other plywood than Baltic Birch. I tend to prefer MDF if the speakers are going to be semi-permanent (rarely moved) and won't be exposed to lengthy periods of very high humidity. When speakers will be used indoors, at home, MDF is a great material to build with. But if the speakers will be moved a lot or might get wet occasionally, then Baltic Birch is a better bet.
Wayne Parham Messages: 18792 Registered: January 2001
Illuminati (33rd Degree)
Most plywood products are made without any attention paid to the possibility of having voids between plies. It's not usually a problem when making furniture. But for speakers, a void is often (usually) fatal. Because where there's a void, there's usually debris in the void. And even if there's no debris at the time of manufacturing, some will material will likely break free when subjected to the vibrations of sound.
Rusty Messages: 1192 Registered: May 2018 Location: Kansas City Missouri
Illuminati (3rd Degree)
Baltic birch is consistently good quality. Just very expensive now. Like everything. I'm helping a friend build some 2Pi towers that stand almost 48 inches. It's taken two 5/8th thick 4x8 MDF panels to make the cabinets. BB ply for the Pi 7's might take 4 or more sheets.
Here's a good freebee called Cutlist Optimizer for figuring how much you can get per sheet of whatever. https://cutlistevo.com/
Veneer is expensive as hell now too. So we used some 1/8th thick ash stock glued up to width to cover the sides, top and front.
Ok. So it shouldn't be too difficult to find good BB then. Definitely not looking forward to the cost of building the cabinets, but who knows when the costs might improve. It's just going to be what it is.
I have no idea what kind of veneer or finish I might want to use.
Wayne, can I get the build plans so I can figure out how much plywood I need to plan for?
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