| IR Remote Control [message #72817] |
Fri, 25 May 2012 15:46  |
skywave-rider
Messages: 104
Registered: May 2009
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Viscount |
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from the LSAF 2012 thread:
| Wayne Parham wrote on Sat, 24 September 2011 01:38 | It's not expensive. The remote control itself is a generic universal - just get any one you like. I prefer those that have the up/down and left/right buttons prominent, as opposed to the remotes that have vertically arrayed channel up/down and volume up/down. But any of them will work. Then there's the control board. I'd say by the time the boards are etched and deals are struck, it's probably going to be less than a hundred bucks for the completed control board.
Having said that, it's all still preliminary. The design is done, prototype is working. I can burn chips right now, and can probably have boards etched in less than a month. But I do need to figure out pricing and delivery model. I don't know if I'll make them available directly or just through OEMs. I have plenty of friends in the business that manufacture amps, preamps and kits, so it might make sense to make it available to them, and let them brand them and resell them. I need to work through all that first. Still, by LSAF, the business side should all be worked out.
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Wayne, I'm not up to speed on this yet, but it's exactly what I want to be the potentiometer (with or without remote) for my unbuilt preamp. (PASS hotrodded B1.)
Tell me you are making boards and kits...............?
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| Re: IR Remote Control [message #72822 is a reply to message #72817] |
Fri, 25 May 2012 18:49  |
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Wayne Parham
Messages: 18787
Registered: January 2001
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Illuminati (33rd Degree) |
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I actually wrote the firmware for the microcontroller on request of a friend and fellow kit maker. I realized there were a lot of amp kit makers and DIYers using remotes that were cheaply made. A motorized pot is not an improvement, except in terms of convenience. In most cases, they are a step back in sound quality because the pot used is el-cheapo. So this is a way to get convenience and high fidelity quality sound on a budget.
I am not planing to make boards and kits, because I want to leave that to the amp makers. However, it isn't hard at all to do. All the "circuitry" is in the firmware - the external circuit is literally just a three-wire interface between processor and RDAC, a single wire from the IR receiver and a power supply. It's super-simple to build one of these things. More wiring for the audio lines than anything else.
So you can wire one up with point to point wiring in minutes. You'll spend more time making the box and hooking up the RCA connectors than you will building the circuit. Most times, you'll want some nice relays for a switcher - to switch sources - and that's a little more circuitry, but still easy, just a garden variety 2N2222 transistor and a relay. Probably want some LEDs too, one for power, maybe one on each source line (same one that is connected to the relay/transistor) to show which source is selected.
Power supply is split, +/-2.5v. Easy enough to do with a couple of LM317/LM337 regulators. The schematic below shows a supply that is probably overkill, having cascaded regulators (7805/7905 followed by LM337/LM317) for extra noise immunity. This level of regulation rivals battery power for noise rejection.
But a complex supply isn't really needed. It could even be done with 1N5222 zeners in series with resistors on each end. The center is ground, and zeners on each side give +/-2.5v. Resistors of appropriate values to limit current, e.g. 22 ohms per side for a 12v supply. So, for example, if you have a 12v DC supply, hook one side of a 22 ohm, 10 watt resistor to the 12v (+) line, the other size to the cathode (band) of an 1N5222 zener, then connect the anode of that first zener to the cathode of a second 1N5222, then the anode of the second zener goes to a second 22 ohm, 10 watt resistor, and finally the other side of that second resistor goes to the (-) line of the 12v supply. Put 10uF capacitors across the zeners, and they provide the +/-2.5v across them. The connection between the zeners is ground, and the connection between the zeners and their resistors is the +/-2.5 outputs.
Use the split supply only to power up the processor and RDAC chips. Wire the relays and any indicator LEDs directly to the 12v supply. They're controlled by outputs from the processor, but their power comes from the 12v line. That limits the current requirements through the zeners and keeps 'em constant.
I like using a stereo VU meter hooked to a couple of the unused RDACs to give a visual indication of the volume setting for each channel. There are six RDACs and only two are needed for the audio signal, so two of the others can be used to drive a volume display. Just wire it as a voltage divider on the power supply, so the wiper provides a voltage proprtional to the volume setting. A schematic for a simple indicator using an LM3916 is shown below. Gotta use blue LEDs, of course. 
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