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Driver Removal [message #69883] Mon, 24 October 2011 23:18 Go to next message
NWCgrad is currently offline  NWCgrad
Messages: 143
Registered: March 2010
Location: Frederick, United States ...
Master
What is the best way to safely pull the woofer from the 4 Pi enclosure? The driver is flush mounted with the baffle with no room to grab the frame.

I received a soldering iron and solder from a co-worker and will repair the connector that was broken on a crossover during transnational shipping of the speaker.


VIRIBUS MARI VICTORIA
Re: Driver Removal [message #69888 is a reply to message #69883] Tue, 25 October 2011 09:44 Go to previous messageGo to next message
Wayne Parham is currently offline  Wayne Parham
Messages: 18787
Registered: January 2001
Illuminati (33rd Degree)

I use an Allen wrench to lift the woofer (or horn) from the mounting holes. Remove all the screws, and put a decent size Allen wrench in the hole. Tilt until it catches and lift out, basically using the wrench as a prybar.

Re: Driver Removal [message #69889 is a reply to message #69888] Tue, 25 October 2011 11:32 Go to previous messageGo to next message
tom-m is currently offline  tom-m
Messages: 56
Registered: December 2009
Location: Texas
Baron
It will depend on how tight the woofer is in the recessed cutout. I had a woofer that was very snug. I could not get it out. I made a handle that stretched across the face of the woofer to pull it out. For a 15 inch woofer, you would need a piece of wood that is about 17 or 18 inches long. I used a wood screw at each end of the wood, to screw through the woofer frame. Then the wood bar acts like a handle to pull the woofer out. Not sure if my description is clear.

Re: Driver Removal [message #69893 is a reply to message #69883] Tue, 25 October 2011 21:17 Go to previous messageGo to next message
Bill Epstein is currently offline  Bill Epstein
Messages: 1088
Registered: May 2009
Location: Smoky Mts. USA
Illuminati (2nd Degree)
Had that same issue 10 years ago. Waynes method works, Toms may be necessary.

When the Allan wrench doesn't work, I reach for a screwdriver and a piece of 2x4. Ever since my first stuck woofer, I make certain the terminal plate is directly behind the woofer. In extremis, I can, and have, pushed on the back of the woofer to make it pop out.
Re: Driver Removal [message #69894 is a reply to message #69893] Wed, 26 October 2011 01:19 Go to previous messageGo to next message
NWCgrad is currently offline  NWCgrad
Messages: 143
Registered: March 2010
Location: Frederick, United States ...
Master
Wayne, Tom and Bill,

Thanks for the advice, I am optimistic that the allen wrench will do the job as the woofer is not touching the edges of the cut out (~1/16th inch gap). If not, I am pretty sure I can pull the terminal plate and push it out as suggested by Bill.


VIRIBUS MARI VICTORIA
Re: Driver Removal [message #70060 is a reply to message #69888] Tue, 08 November 2011 00:19 Go to previous message
NWCgrad is currently offline  NWCgrad
Messages: 143
Registered: March 2010
Location: Frederick, United States ...
Master
Wayne Parham wrote on Tue, 25 October 2011 09:44

I use an Allen wrench to lift the woofer (or horn) from the mounting holes. Remove all the screws, and put a decent size Allen wrench in the hole. Tilt until it catches and lift out, basically using the wrench as a prybar.




Worked well once the driver frame broke free from the butyl rubber gasket I made. Repair on the broken terminal on the crossover complete!


VIRIBUS MARI VICTORIA
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