Home » Audio » Craftsmen » Two-Tone Outer Front Baffles
Two-Tone Outer Front Baffles [message #29065] Mon, 26 April 2004 09:44 Go to next message
elektratig is currently offline  elektratig
Messages: 348
Registered: May 2009
Grand Master

Others here seem to create works of great beauty at the drop of a hat. Even so I'm going to venture to show off the latest developments in my lengthy 2 Pi Tower project.

As previously mentioned, I decided to try something different and more challenging this time around: make two-toned outer front baffles using MDF veneered with white ash, surrounded by a frame of solid cherry.

The outer baffles (I like double thickness [i.e., 3/4" x 2] front baffles; the inner front baffles are MDF) are now largely done. Basically I

* cut two pieces of MDF that were 2" shorter along each dimension than the full baffles and veneered them;

* ripped eight 1" strips of cherry and cut them to 45 degree angles at the ends (I discovered I'm dyslexic);

* attached the strips to the edges of the veneered panels with biscuits and glue, clamped, wiped off squeeze out (not fast enough), let sit overnight;

* sanded down the strips (which were about 1/16" thicker than the thickness of panel -- no planer here);

* because I built the panels just a fraction oversized, clamped the panels to the boxes, trimmed the panels with a router, then marked biscuit joints (for later use);

* marked and cut with a Jasper Jig the driver and vent holes (which line up perfectly, I'm happy to say, with the holes cut in the inner baffles).

Plenty of mistakes, but pretty good for a first effort, if I do say so myself. A good learning experience, and the second baffle went a lot easier than the first. The baffles will be rounded over, then attached to the cabinets, then the cabinets need to be finished.

If my attempt to post a picture doesn't work, pictures may be found at the link. Luckily, pictures hide most of the flaws!

I like the two-tone look and will probably do it again (in some other combination -- dark with a light frame?), notwithstanding the extra work. I was really just winging it in terms of the steps I used. If anyone knows of other techniques that make this simpler, I'd love to hear them!


Re: Two-Tone Outer Front Baffles [message #29066 is a reply to message #29065] Mon, 26 April 2004 14:54 Go to previous message
Wayne Parham is currently offline  Wayne Parham
Messages: 18786
Registered: January 2001
Illuminati (33rd Degree)
Oh now that's attractive. I like it!

Previous Topic: White Ash Finishing Suggestions Wanted
Next Topic: How long before I can lick my cabinet?
Goto Forum:
  


Current Time: Thu Nov 21 15:18:05 CST 2024

Sponsoring Organizations

DIY Audio Projects
DIY Audio Projects
OddWatt Audio
OddWatt Audio
Pi Speakers
Pi Speakers
Prosound Shootout
Prosound Shootout
Miller Audio
Miller Audio
Tubes For Amps
TubesForAmps.com

Lone Star Audiofest